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How to repair poor cooling of the welding head of the Shounuo ultrasonic welding machine

Auther: Date:2025/7/24

In the production process, if the welding head of the ultrasonic welding machine has poor cooling problems, it will affect the welding quality and efficiency, and even cause equipment damage, increasing production costs. If your Shounuo ultrasonic welding machine encounters such a situation, you can contact Sonipower Ultrasonic for professional maintenance at any time. Our professional maintenance team will help you quickly resume production.


Common causes of poor cooling of welding heads


1. Working hours and load: If the welding machine operates continuously for a long time and the load is too large, the welding head will continue to generate a large amount of heat, exceeding its normal heat dissipation capacity, resulting in poor cooling.
2. Cooling system failure: If the cooling fan in the cooling system malfunctions and cannot operate normally, or if the heat sink accumulates dust severely, which hinders heat dissipation, the cooling of the welding head will be hindered. It is also possible that the cooling pipes are blocked, causing poor circulation of the coolant and unable to effectively remove heat.
3. Improper welding parameters: Improper settings of parameters such as amplitude, frequency, and welding time can cause excessive heat generation in the welding head. For example, excessive amplitude or long welding time can exacerbate the friction and heat generation between the welding head and the workpiece.
4. Welding head wear and contamination: Long term use and improper maintenance can cause surface wear on the welding head, affecting its heat dissipation performance.
Sonicpower Ultrasonic Maintenance Service Process
1. Preliminary consultation: When you call for consultation, the technical engineer will inquire in detail about the malfunction of the Shounuo ultrasonic welding machine, and preliminarily determine the cause of the malfunction and its maintainability.
2. On site inspection: Technical engineers bring professional tools to the site to conduct a comprehensive inspection of the equipment and accurately identify the cause of the malfunction.
3. Determine repair plan: Based on the inspection results and your feedback, determine whether to repair and develop a suitable repair plan, fully considering your needs and budget.
4. Repair and Debugging: Engineers strictly follow the plan to repair the equipment, carefully debug after the repair is completed, and ensure that all functions of the equipment are restored to normal, so that you have no worries.
Sonicpower Ultrasonic is an expert in the field of ultrasonic equipment with over 30 years of experience in the industry. Its professional technical team has years of research and development, design, and maintenance experience. If you are looking for a high-performance welding equipment, Sonicpower Ultrasonic Welding Machine is undoubtedly your ideal choice. Choose Sonipower to make your production more efficient and precise!